For a lot of plastic pipe producers, refurbishing an current extruder may be a cheap funding over buying a completely new plastic pipe extruder machine. Upgrading your extruder or retrofitting new parts to an current one, will assist you to enhance manufacturing capability and high quality with out breaking the financial institution. On this article we current the 5 most essential methods of upgrading your extruder machine, together with their key advantages.
1. Alternative of Outdated Elements
Any worn down or aged components in your extruder, contribute to it breaking down and dealing inconsistently. This in flip may end up in stops for upkeep, off spec product, and supply delays. That’s why changing aged extruder components is a surefire manner of upgrading your plastic extruder machine, and safe dependable operation with out depleting your finances. Changing a gearbox, or the digital controls in addition to screw or barrel can add a decade or extra of life to your current extruder. Furthermore, since extruders are modular methods that may work with quite a lot of parts, there’s absolutely a component selection to suit your particular wants. That’s why DRTS affords quite a lot of extruder parts, appropriate to exchange any kind of aged extruder half.
2. Enhancing Manufacturing Capability
When an organization is experiencing development and a rise of manufacturing output is required, the primary consideration must be to determine the “bottlenecks” of their present extrusion manufacturing line. Plastic extrusion manufacturing strains include a number of machines working in tandem, and it’s not unusual for the extruder machine to be the bottleneck of the road. Because of this all different upstream and downstream tools and machines within the manufacturing line (feeder, cooler, inspection equipment, puller, cutter, coiler, and so on) can function at increased speeds however are restricted to a decrease velocity setting as a result of extruders decrease capability. On this case, nice alternative and ROI may be present in bettering your extruder machines capability, to be able to make the most of your manufacturing line’s full potential. And relying in your particular case and wishes, bettering extruder capability might imply one thing as small as upgrading to a brand new screw & barrel or extrusion die head, to as large as putting in a completely new plastic extrusion machine.
3. Upgrading Your Extrusion Die Head
In lots of circumstances, simply upgrading your extrusion die head can provide the specified outcomes. One instance is upgrading to a multi-layer extrusion die head such because the DRTS 3-layer pipe extrusion cross head. This know-how permits the usage of scrap, recycled, and off spec uncooked supplies for producing as much as 80% of the plastic pipe, and utilizing the costlier virgin uncooked supplies only for the 20% of the pipe plastic on the exterior layers. This supplies nice benefits and makes a lot sense by way of ROI. Upgrading the extrusion die head is an funding with low capital necessities and fast turnaround time. And outcomes embrace each financial in addition to environmental effectivity, which is exactly what many firms are after.
4. Integrating Sensible Applied sciences
Turning into extra linked and digitized affords many benefits for at present’s plastic extrusion producers. Oftentimes once you don’t want to vary your machine’s operational traits however want to profit from sensible applied sciences, a very good possibility is to combine or retrofit sensible PLC’s to your current machine. This fashion you’ll be able to have extra trendy controls in your current machine, real-time operation monitoring, distant management choices, or superior connectivity choices. These PLC’s can work standalone or in tandem along with your machine’s PLC, and supply a good way of modernizing operations with out requiring a excessive funding. For a full evaluation of the advantages of Sensible Applied sciences, obtain the DRTS Industry 4.0 Smart Manufacturing in Pipe Extrusion Guide.
5. Improve Your Outdated Extruder
On the danger of sounding like stating the apparent, probably the most simple manner of upgrading an extruder is to exchange it altogether. What’s not so apparent is that by buying the best new extruder, the funding can virtually pay for itself and enormously assist you to enhance your manufacturing unit’s general tools effectiveness (OEE) throughout all metrics. A brand new extruder may be quick, work with out stoppages or lengthy changeover or setup instances, and produce a minimal quantity of off spec or scrap materials. And on high of that, it may well provide nice materials financial savings choices via multi-layer extrusion. Furthermore aside from fulfilling your present necessities, investing in a brand new extruder can even future proof your manufacturing for many years to come back. DRTS affords a variety of standalone configurable extruders to suit any kind of pipe or different plastic extrusion software.
By now it must be obvious that upgrading your plastic extrusion machine can’t be simplified right down to a “one measurement suits all” scenario. It closely is dependent upon the precise technical traits of your current tools, in addition to on the present state of enterprise and your required end result from such an improve. Save up on time and assets, by getting assist from the consultants. Contact DRTS today for a free consultation with an extrusion specialist, to obtain recommendation and a value quote particularly tailor-made to your wants.
Extra from DRTS